Helpful: Ergonomic, Safe, and Efficient Handling Solution
The Helpful Pneumatic Manipulator is ergonomically and efficiently designed to allow operators to transport loads with maximum safety and speed while exerting minimal effort. Its dual-cable balancing mechanism, pneumatically controlled lifting system, and precise rotary joint movement provide safe and accurate handling. By balancing the load's weight, it enables the operator to perform lifting operations effortlessly. The manipulator features two different application systems: Cartesian and Jib (Pergel). These systems adapt to various industrial requirements, providing optimal handling solutions. With a variety of attachments and engineering solutions, the manipulator can be equipped with vacuum, gripper, magnetic, or custom-designed handling systems, making it adaptable to a wide range of applications.
General Features
- Capacity: Up to 180 kg load capacity
- Cartesian System Reach: Designed as a modular system, optimized based on specific requirements
- Maximum Reach Distance: 6,000 mm (varies for Jib model)
- Vertical Lifting Distance: 1,600 mm
- Operating Principle: Works with dry, filtered (40 μm), oil-free compressed air (min. 0.7/0.8 MPa)
- Air Consumption: Maximum 68 nl/min
Mounting Options
The Helpful Manipulator offers various mounting options to adapt to different production lines and working environments:
- Helpful Column-Mounted (HP) – Fixed to the floor, ensuring stable and balanced load handling. It can also be expanded with EEPOS aluminum rail systems for extended reach and optimized work area coverage.
- Helpful Telescopic Column-Mounted (HPT) – Designed with a telescopic system to provide a larger reach. The arm retracts and extends when encountering obstacles, ensuring flexible and safe operation.
- Helpful Rail System (HR) – Mounted on a modular Cartesian rail system for mobile operation. This system enables precise positioning and extended motion capability, maximizing efficiency in production processes.
Advantages
- Flexible Operation: Expandable with both fixed and mobile systems.
- Safe Handling: The dual-cable system keeps the load balanced, minimizing risks of tipping and dropping. Additionally, its stabilizing mechanism prevents sudden load swings, ensuring maximum operator safety. The high-durability cables are resistant to wear, providing long-lasting and secure use.
- CE Compliance: Our products meet international safety and quality standards, preventing workplace accidents. The CE certification ensures that our products are reliable and legally compliant. They conform to 2006/42/CE Machinery Directive, as well as TS EN 14238:2004+A1:2009, TS EN ISO 12100:2010, and TS EN ISO 4414:2010.
- ATEX Certification: Safe for use in explosive environments, making it ideal for chemical, pharmaceutical, oil & gas, and paint production industries.
- Stainless Steel Option: Corrosion-resistant version available for hygienic environments.
- Durable Design: Engineered by Erha Mühendislik, the high-strength and long-lasting structure ensures suitability for harsh industrial conditions.
- Low Operating Costs: Energy-efficient design and low maintenance requirements reduce operational expenses.
- Modular Design: Can be customized with special handling attachments tailored to user needs.
- Efficient Workflow: Enhances work processes, reducing downtime in production lines.
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Application Areas
Automotive, Food, Chemistry, Building, Electric, Electronic, Foundry, Packaging, Wood, Textile, Mechanics, Ceramic, White goods, Tobacco, Caoutchouc, Rubber