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Galactus Pneumatic Manipulator

Galactus Pneumatic Manipulator for Extra Heavy Duty Load Handling and Controlled 180 Degree Rotation up to 1850 kg

What is the Galactus Pneumatic Manipulator?

Galactus is the extra heavy duty rigid arm pneumatic manipulator developed by PM Manipulators for ergonomic, safe and controlled handling of loads up to 1850 kg.

It is designed for the most demanding industrial applications where very heavy parts must be lifted, moved, rotated and positioned with maximum stability.

Galactus is especially suitable for hot forging billets and extra heavy metal components where controlled gripping, high load stability and 180 degree pneumatic rotation may be required according to the production process.

The rigid arm structure provides strong load control, while pneumatic balancing allows the operator to guide very heavy loads with controlled movement.

Galactus is suitable for hot forging billets, extra heavy metal components, casting parts, heavy machine components, large production parts and demanding industrial handling operations.

Which Problems Does Galactus Solve?

Extra heavy industrial loads create significant safety, productivity and positioning challenges.

Traditional lifting systems may cause uncontrolled movement, slow cycle times, dependency on cranes, positioning difficulties, operator safety risks and reduced process efficiency.

In hot forging and heavy metal applications, additional challenges may include heat exposure, heavy load instability, controlled rotation requirement and precise placement needs.

Galactus reduces these problems by providing extra heavy duty rigid arm control, pneumatic balancing and process specific gripping and rotation solutions.

Why Use Galactus?

Galactus is designed for extra heavy duty industrial handling applications requiring high load capacity, stability and precise movement control.

The Galactus system offers:

• load handling capacity up to 1850 kg
• extra heavy duty rigid arm structure
• stable load control
• controlled 180 degree pneumatic rotation options according to application needs
• ergonomic operator assistance
• precise positioning support
• reduced crane dependency
• compatibility with custom grippers and special end effectors
• heat resistant application specific gripper options for suitable hot process applications
• safe integration into heavy industrial production lines

Which Industries Use Galactus?

Galactus can be used in demanding sectors where extra heavy components must be handled safely and precisely.

Main application areas include:

• forging applications
• hot billet handling
• heavy metal processing
• casting component handling
• heavy machinery manufacturing
• defense and special industry applications
• large machined part handling
• extra heavy industrial assembly operations

The system can be customized with mechanical grippers, pneumatic grippers, rotation systems, heat resistant application specific grippers and special end effectors according to load form and process requirements.

Technical Configuration

Galactus can be configured according to load weight, working radius, vertical movement, center of gravity, gripping method, rotation angle, heat condition, workstation layout and production process.

Detailed technical values and mounting alternatives should be shown in the existing Technical Specifications and Mounting Options sections on the product page.

Safety, CE Compliance and ATEX Evaluation

Safety evaluation in Galactus applications is based on extra heavy load weight, center of gravity, gripping safety, rotation angle, rigid arm movement, operator position, heat condition and working environment.

CE compliance, risk assessment, operator safety and safe load handling principles are essential parts of the PM Manipulators engineering process.

ATEX requirements are evaluated on a project specific basis when the application environment includes hazardous or potentially explosive atmosphere risk.

Product Liability Insurance

PM Manipulators products are supported by product liability insurance coverage including 2 million Euro property damage coverage and 1 million Euro personal injury coverage.

This assurance supports PM Manipulators’ manufacturer identity in extra heavy duty industrial handling applications.

What Makes PM Manipulators Different?

PM Manipulators develops Galactus applications according to load geometry, center of gravity, gripping safety, rotation requirement, process flow, heat condition and operator ergonomics.

With more than 5000 completed manipulator applications, PM Manipulators provides extra heavy duty manipulator systems supported by custom gripper engineering, CE compliance, risk assessment and integrated manufacturing capability.

With this approach, Galactus represents the highest capacity PM Manipulators solution for safe, ergonomic and process oriented handling of extra heavy industrial loads.

 

Application Areas

Automotive, Food, Chemistry, Building, Electric, Electronic, Foundry, Packaging, Wood, Textile, Mechanics, Ceramic, White goods, Tobacco, Caoutchouc, Rubber
Download Galactus Pneumatic Manipulator Data Sheet

Technical Specifications

       
Weight Capacity / kg   1850 1600 1300 1100 950 780    
Max. Radius / mm Rmax 2500 3000 3500 3500 4500 5000    
Min. Radius / mm Rmin 800 920 1034 1139 1250 1342    
Vertical Lift / mm H 1500 1830 2150 2150 2750 3000      
Min. Vertical Lift  / mm *h 200 200 200 200 200 200    
Max. Height / mm *Hmax 4405 4734 5052 5350 5652 5902    
Max. Ceiling Height / mm  *Hf 4822 4980 5132 5275 5420 5540    
Min. Height / mm  *Hmin 2000 2000 2000 2000 2000 2000    
Radius 1  R1 2259 2707 3156 3608 4060 4520    
Radius 2  R2 2207 2643 3081 3523 3964 4415    

* Marked dimensions may vary according to customer requirements.

Installation flexibility

MOUNTING OPTIONS

Galactus

Column Mounted GLY

Galactus

Overhead Mounted GLT

Galactus

Overhead Trolley Mounted GLTA