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Part Loading in Machining and CNC Machining Centers

PM Manipulators Make Handling Heavy Metal Parts in Machining Lines Fast, Safe, and Ergonomic with Pneumatic Systems


Ergonomics and Precision Needs in Machining

In CNC machining operations, the continuous loading and unloading of parts is critical for both operator fatigue and production continuity.
Manual handling can lead to serious issues such as back and shoulder injuries, dropped parts, and lost production time.

PM Industrial Manipulators address these challenges with 100% pneumatic solutions, reducing operator strain, increasing line efficiency, and enhancing workplace safety.


CNC Part Handling Technology with PM Manipulators

The pneumatic balancing system makes heavy parts feel “weightless” for the operator.
Operators can lift, rotate 90°, and precisely place heavy metal parts into CNC machines single-handedly.

Each model ensures surface protection, vibration-free motion, and high control precision, keeping parts undamaged during positioning.


Applications

  • CNC machining centers (milling, turning, vertical machining)

  • Automotive and defense industry components

  • Mold and fixture manufacturing

  • Foundries and machining workshops

  • Press and assembly lines


Technical Specifications

  • Load Capacity: 25 – 1,850 kg (depending on model)

  • Rotation Angle: 0°–90°–180°

  • Grip Type: Pneumatic gripper, magnetic holder, vacuum, or custom tooling

  • Operating Principle: 100% pneumatic – no electricity required

  • Installation Options: Column, ceiling, or rail-mounted

  • Safety: CE certified, fully compliant with EN 14238 and ISO 12100


Twin-Rope Models – For Light to Medium Parts

Ideal for repeated handling tasks on CNC machines due to fast cycle times, precise balancing, and low energy consumption.

  • PM Supporter – up to 60 kg
    Used for small metal parts, fixtures, and accessories.
    Advantage: Compact design, high maneuverability, precise balancing.

  • PM Transporter – up to 120 kg
    Suitable for fast loading/unloading of medium-weight parts.
    Advantage: High cycle speed, precise grip with pneumatic gripper.

  • PM Helpful – up to 180 kg
    Perfect for gears, fixtures, mold bodies, and assembly parts.
    Advantage: Vibration-free movement, 360° orientation, quiet operation.

  • PM Gentle – 180–250 kg
    Provides high stability and low effort for medium-heavy CNC loads.
    Advantage: Precision handling even with heavy parts thanks to balancing system.


Rigid-Arm Models – For Heavy and Unbalanced Parts

These manipulators provide maximum control and stability for high-moment and unbalanced loads. The arm structure transfers the load directly, eliminating vibration and sway.

  • PM Forceful – up to 450 kg
    Ideal for large molds, metal blocks, and CNC tables.
    Advantage: 0°–90° rotation for vertical–horizontal positioning with perfect balance.

  • PM Powerful – up to 750 kg
    For precise handling of heavy fixtures and castings.
    Advantage: Long reach, rigid design, high safety.

  • PM Hercules – up to 1,200 kg
    Handles heavy molds, metal plates, and large castings.
    Advantage: Strong rigid structure, stable movement, high capacity.

  • PM Galactus – up to 1,850 kg
    The most powerful model of the series.
    Advantage: Maximum performance for very heavy metal blocks and molds in industrial CNC lines.


Advantages of PM Manipulators in Machining Operations

  • 🧭 Pneumatic balancing makes heavy parts feel “weightless”

  • ⚙️ Precise positioning with 0°–90°–180° rotation

  • 👷 Reduces operator fatigue, ensures safe and comfortable operation

  • 🧲 Secure grip with pneumatic gripper or magnet

  • 🕒 Up to 40% increase in loading/unloading efficiency

  • 🛡️ Safe design fully compliant with CE & EN 14238 standards


Efficiency, Ergonomics, and Safety Combined

Every second counts in machining operations. PM Industrial Manipulators enhance safety while maintaining continuous production.
Operators can handle heavy parts single-handedly, smoothly, quietly, and safely.


Locally Produced – Global Quality

Developed by Erha Engineering in Turkey, PM Manipulators leverage over 35 years of engineering experience to provide safe handling solutions for the metal processing, automotive, defense, and mold industries.
All models are CE certified and fully compliant with EN 14238 and ISO 12100 standards.