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PM Manipulators: Safe Handling of Heavy Electromechanical Components in Motor and Stator Production


Challenges in Motor and Stator Handling

  • Motor and stator production requires high precision.

  • Heavy metal housings, magnetized rotors, and unbalanced stator parts make manual handling risky and tiring.

  • Safe transportation on production lines is critical for operator safety, product quality, and line efficiency.

PM Industrial Manipulators simplify these operations with fully pneumatic balancing technology, ensuring controlled, silent, and vibration-free movement of heavy components.


Motor & Stator Handling Technology

  • Pneumatic balance system makes the load “weightless.”

  • Stators and motor housings can be rotated 0°–90° or 180° and positioned easily on assembly lines.

  • Special grippers and clamps accommodate magnetic surfaces and heavy-wound parts.

  • Single operators can handle stator parts with high precision safely.


Applications

  • Electric motor production lines

  • Stator and rotor assembly stations

  • Automotive and white goods motor production

  • Electromechanical assembly and testing lines


Technical Specifications

  • Load Capacity: 25 – 1.850 kg (depending on model)

  • Rotation Angles: 0°–90°–180°

  • Grip Type: Pneumatic clamp, magnet, or custom gripper

  • Operating Principle: 100% pneumatic – no electricity needed

  • Installation Types: Column, ceiling, or rail-mounted

  • Safety: CE certified, EN 14238 & ISO 12100 compliant


Twin-Rope Models – Light & Medium-Weight Stators

Ideal for repetitive handling in high-volume production. The pneumatic balance allows effortless guidance.

  • PM Supporter – Up to 60 kg
    Small motor housings and stator components. Compact, maneuverable, fast.

  • PM Transporter – Up to 120 kg
    Medium motor and rotor parts. Fast cycles, silent operation, energy-efficient.

  • PM Helpful – Up to 180 kg
    Common for motor and stator transport. Twin-rope balance, 360° rotation.

  • PM Gentle – Up to 250 kg
    Medium-heavy stator parts. Stable transport, long-lasting mechanics, ergonomic control.


Rigid-Arm Models – Heavy Motor Bodies & Industrial Components

Provide maximum stability for high-moment and unbalanced parts. The arm directly carries the load for vibration-free, controlled movement.

  • PM Forceful – Up to 450 kg
    Large motor housings, industrial stator/rotor components. 0°–90° rotation, pneumatic brake, high safety.

  • PM Powerful – Up to 750 kg
    Industrial motors and generator components. Long reach, high strength, precise control for heavy loads.

  • PM Hercules – Up to 1.200 kg
    Very heavy motor blocks and windings. Strong rigid structure, long-lasting system, safe operation.

  • PM Galactus – Up to 1.850 kg
    Highest-capacity model. Ideal for heavy industrial motor components. Maximum stability, full control.


Advantages of PM Manipulators in Motor & Stator Handling

  • 🧭 Pneumatic balance makes stator parts “weightless.”

  • ⚙️ 0°–90° rotation ensures precise assembly placement.

  • 👷 Reduces operator effort, ergonomic operation.

  • 🧲 Safe handling of magnetic surfaces with specialized gripping systems.

  • 🕒 Up to 40% faster assembly.

  • 🛡️ CE & EN 14238 compliant for full safety.


Efficiency, Precision, and Safety Combined

PM Industrial Manipulators provide precise handling, maximum control, and operator safety in motor and stator production.
Manual handling is eliminated, improving line continuity and product quality.


Locally Produced – Global Quality

Developed by Erha Engineering, PM Manipulators leverage 35+ years of experience in electromechanical, automotive, and defense industries.
All models are CE certified and fully compliant with EN 14238 and ISO 12100 standards.