News

Textile Reels Handling

PM Manipulators Enable Safe and Efficient Handling, Positioning, and Feeding of Yarn and Fabric Rolls with Pneumatic Systems


Handling Challenges and Ergonomic Needs in Textile Production

In the textile industry, transporting yarn, fabric, and bobbin rolls is a recurring operation on production lines.
These rolls can weigh anywhere from 20 kg to 400 kg, and manual handling not only slows down production but also causes operator fatigue.

PM Industrial Manipulators are designed with pneumatic systems to make these operations safe, precise, and ergonomic, ensuring efficient movement of rolls on textile lines.


Textile Roll Handling Technology with PM Manipulators

The system uses a pneumatic balancing principle, making rolls feel “weightless” for the operator.
Operators can lift a roll single-handedly, rotate it 90°, and place it precisely at the target location.

The high-precision control system ensures the roll is transported without scratches, dents, or instability, preserving product quality while increasing operator comfort.


Applications

  • Yarn winding and warping lines

  • Fabric production machines

  • Roll feeding and unloading stations

  • In-line transport and storage operations


Technical Specifications

  • Load Capacity: 25 – 450 kg (depending on model)

  • Rotation Angle: 0°–90°–180°

  • Grip Type: Pneumatic internal diameter gripper or custom mechanical holder

  • Operating Principle: 100% pneumatic – no electricity required

  • Installation Options: Column, ceiling, or rail-mounted

  • Safety: CE certified, fully compliant with EN 14238 and ISO 12100


Twin-Rope Models – For Light to Medium Rolls

Twin-rope PM models are ideal for fast, repeated handling operations on textile lines.
Pneumatic balancing makes the roll feel weightless and provides high maneuverability.

  • PM Transporter – Up to 120 kg
    Compact design and high cycle speed make it ideal for frequent handling tasks.
    Advantage: Quickly lifts and rotates rolls with minimal effort, especially yarn bobbins and light fabric rolls.

  • PM Helpful – Up to 180 kg
    Perfect for handling and loading medium-weight rolls.
    Advantage: Twin-rope design maintains balance, allowing the operator to lift rolls easily.
    Application: Yarn winding, weaving, and warping lines.


Rigid-Arm Models – For Heavy and Large-Diameter Rolls

Rigid-arm PM manipulators provide maximum stability for heavy and large-diameter rolls.
The arm structure transfers the load directly, ensuring vibration-free and balanced movement.

  • PM Forceful – Up to 450 kg
    Safely handles large fabric rolls with vertical–horizontal rotation (0°–90°).
    Advantage: Full balance under heavy loads, high endurance for prolonged operation, secure grip with pneumatic gripper or internal diameter holder.


Advantages of PM Manipulators in Textile Roll Handling

  • 🧭 Pneumatic balancing makes rolls feel “weightless”

  • ⚙️ Rotate rolls 0°–90° between vertical and horizontal positions

  • 👷 Eliminates operator effort, ensuring safe and comfortable handling

  • 🧲 Secure grip without scratching or damaging the roll

  • 🕒 Increases production efficiency by 30–40%

  • 🛡️ Fully compliant with CE and EN 14238 safety standards


Ergonomics, Safety, and Productivity Combined

PM Industrial Manipulators improve ergonomics, workplace safety, and production speed in textile roll handling and positioning operations.
Operators can move rolls single-handedly, quietly, balanced, and safely.


Locally Produced – Global Quality

Developed by Erha Engineering in Turkey, PM Manipulators leverage over 35 years of engineering experience to provide leading safe handling solutions for textile, packaging, automotive, and metal processing industries.
All models are CE certified and fully compliant with EN 14238 and ISO 12100 standards.